Wheel repair

The QP3 comes from the factory with magnesium-alloy rims. Lightweight, strong and an understated yet sporty design that matches the car nicely.

Some people have tried to weld in new metal, or powder coat magnesium alloy wheels. Please don’t. While not an expert myself, those I’ve spoken with have informed me that incorrect treatment of mag-alloy (especially applying heat – while welding, powder coating, etc) will ruin them, making them brittle and prone to shattering.

There are a few online guides that explain how to do it, step by step. For example a fellow WordPress blogger: http://stevekouracos.wordpress.com/restoration/tips-and-tricks/aluminum-magnesium-wheel-restoration/

Here’s what proper restoration can do:

TL262QP
cleaned, stripped and filler applied
Primed and ready to go
Primed and ready to go
painted and clear coated
painted and clear coated

Seals, gaskets and felts

All apertures on the car have received new gaskets and seals, windows, doors, trunk, etc.

I’m not sure if you can see in the photos, but the doors are now nearly air tight. Driving through a deluge results in not a single drop anywhere in the car, and the road noise is substantially less due to both the better seals and the renewed insulating material in the doors.

TL255QP

new felt and guides
new felt and guides
new guide lips for each window
new guide lips for each window

More bumper work

Front side bumperette mounts primed and ready for paint.

Hope it's invisible when done
Hope it’s invisible when done

Lots of freshening up done on the bumpers themselves, and a largish chunk that had broken off is reattached and “welded” in, with all seams filled up. When done, there will be no trace at all.

TL265QP
Big honking’ chunk had broken off – no idea how, I received the car like that
TL266QP
Glued in and with rubber “welding compound” applied

 

TL274QP
Sanded down, ready for a new coat and polish until like new

 

Magic rubber rejuvenator applied - like brand new!
Magic rubber rejuvenator applied – like brand new!

Back on track

Been a while since I’ve posted anything, but a lot has happened. Will do my best to fill in patient readers and followers of this humble blog.

I decided we needed to do the bumpers right, which meant re-doing some work.

“front bumper mounts re-drilled/cut, new metal sections welded in to ‘fill’ the gaps and filled/shaped smooth ready for priming.”

Stripped and extended
Stripped and extended
Same on other end
Same on other end

“A little good news on the rear bumper corners – the holes in the body were the same measurements on Mr X’s car as yours which completely confused me for some time until I compared the rear bumper corners from your car with his, all of the rear bumper corners have provision for THREE mounting holes, even though only two are used and have threads fitted, this allows the bumper corners to be interchangeable and no need for different spaced holes from Euro to USA spec. Whilst the holes are there though, there is no thread for the bolt so we have spoken to the engineering company a few workshops down from us and they are going to fit thread inserts in both rear bumper corners to align with the existing holes in the rear of the body.”

Mounting system for rear side bumper bits.
Mounting system for rear side bumper bits.
Primed and ready
Primed and ready
Waiting for paint
Waiting for paint

The shop and I both agree that the EU version looks much better than the US. While the differences are much more subtle than say on a Ghibli, Bora or Merak, the bumper placement and H4 lights does change the entire balance and feel of the car as a whole. All in all I’m glad we took the extra time and effort to complete the transformation.

(p.s. for those of you wondering if “Mr. X” is the same as “Racer X”, we can’t be 100% sure, but the fact that he drives a QP3 and not something more exotic and sporty would indicate that he probably isn’t the mysterious driver known only as Racer X)

“if at first you don’t succeed…”

we tried again. Looking better this time, but only measured and trial fitted so far.

side bumperette moved back closer to wheel arch
side bumperette moved back closer to wheel arch
tucked in correctly, looks much better this way
tucked in correctly, looks much better this way

The rear bumper finally looks like a bumper, integrated with the body, whereas before it was more like a shelf sticking far out from the rear. At least it was handy to sit on at picnics 😉

TL240QP_copy

Now to strip all the paint away, cut the mounts out and move them to the new positions, weld everything back up, prime, shape and prep the areas for paint.

…mistakes were made…

..and they were all mine.  This blog isn’t called “Automobiles for idiots” for nothing!

An old woodworking saying says “measure thrice, check twice, cut once”. There are wisdom in those words.

Much care was taken while doing the bodywork, tack welding in new sections temporarily to make sure everything fit correctly before committing the section to a permanent weld. Windows, doors, and other areas were all checked carefully. The front panel was also measured and checked carefully against a Euro model to ensure that the front lights and bezels would indeed fit with minimal modification. Looking at the bumper, it appeared that the two mounting posts projecting from the front and rear of the car ensured that the US spec cars’ bumpers stand further away from the body compared to the Euro spec version. Cutting them down to match the EU spec dimensions seemed the logical way to adjust the bumper for the Euro look, more integrated with the body.

What we didn’t realize until it was too late, was that the side bumperettes are also offset together with the main bumper by the same amount, approximately 25mm/1″. So cutting the mounting posts down to size brings the bumper 25mm closer to the car, but the side mounting brackets are 25mm further forward on the US version than the EU version, meaning that there isn’t room for the “accordion” covers that provide a unified look of a wrap-around bumper. The bumper and side bumpers simply won’t fit, they crash.

Oops.

US bumper. Note the distance from the car, and the distance between the side piece and the wheel well.
US bumper. Note the distance from the car, and the distance between the side piece and the wheel well.
EU spec bumper. Note closer fit of bumper, and proximity of side bumper to wheel well. Bumper presents a more integrated appearance compared to the US spec model.
EU spec bumper. Note closer fit of bumper, and proximity of side bumper to wheel well. Bumper presents a more integrated appearance compared to the US spec model.
Shortened bumper posts, but side mounting holes need to move back correspondingly...
Shortened bumper posts, but side mounting holes need to move back correspondingly…
So close, and yet so far...
So close, and yet so far…

There are 2 options from here:

1. Fix the mounting posts so that they are as they were, i.e. the longer US version. Everything will fit. The car will have EU lights and front, but US bumper fit (further away from the body).

2. Strip the brand new paint and bodywork at each corner, cut out and move the new mounting brackets 25mm towards the rear of the car, fill the resulting holes, do body shaping, priming, guide coat, final shaping and repaint all over again. (and of course do the same thing for the rear mounting brackets as well, moving them forwards from the rear of the car by 25mm).

Should I do the right thing, or the easy thing, or are they the same thing? Thoughts?

 

Glass

Windscreen and rear window fitted, as well as most of the door glass, along with chrome trim surrounds.

Not sure which is shiniest, glass or paint
Not sure which is shiniest, glass or paint
Only one window left to install
Only one window left to install
No visibility problems here!
No visibility problems here!

While the doors were apart to install the glass, we went ahead and removed the old (and pretty far gone) insulation and installed new rubberized asphalt sound/vibration insulation. The old stuff had crumbled to a point beyond recognition, which has it’s advantages, as it’s hydrophilic and a common cause of serious rust in these cars. Due to the way the insulation is mounted, the doors or body could rust through from the inside without any warning to the owner until it’s too late!

The rubberized mats are completely waterproof and offer much better sound deadening properties than the original insulation used.

TL222QP

Body panel gaps

Doors now test fitted and adjusted for proper panel gaps all around.

TL220QP
Note the improved stance after installing custom made shock absorbers
TL218QP
TL219QP
TL221QP
She’s slowly beginning to come together, and is looking pretty good if I do say so myself. Looks a bit weird without the bumpers though.

Interior and trim

Parcel shelf covered with new leather, matched for color and grain:

Restored parcel shelf
Restored parcel shelf
Back in car. But - where to mount the speakers..?!?
Back in car. But – where to mount the speakers..?!?

Whomever did the previous respray, which must be at least 20 years old, didn’t pay as much attention to masking off parts. Each part must be hand cleaned and polished before being put back on the car.

Rear light clusters - before and after
Rear light clusters – before and after
Side sill trim, before old overspray is removed
Side sill trim, before old overspray is removed
Polishing the trim
Polishing the trim

The lower front grilles had been painted the same color as the rest of the car, which meant stripping, priming and repainting in the correct color (black) before being put back on the car.

Stripped lower grilles
Stripped lower grilles
Correct satin black finish
Correct satin black finish

Quite a lot of time was spent polishing and refinishing the headlamp surrounds and steel trim. The front of the car looks brand new (actually it is brand new)

New lights and trim. Note how straight the panels are
New lights and trim. Note how straight the panels are
Major bling going on here
Major bling going on here

All the old foam and glue under the roof was removed and replaced before the headliner was remounted

TL202QP TL204QP

And tags and door strikers re-installed in the painted door aperture. What’s not clear from the pictures is that all seals and gaskets have been replaced with new ones, as will the doors for the window channels and water seals.

Built in 1980
Built in 1980

Lastly, fuel-filler cap and opposite side blanking plate have been repainted, polished and refitted to the car

TL200QP

TL212QP

 

And since we’re paying extra attention to detail, look at the care and effort that went into making the fuel filler area look brand new:

TL211QP

This is what it looked like when it left the factory, 33 years ago
This is what it looked like when it left the factory, 33 years ago