The usual suspects (rust)

Rumor has it that the communist government in Italy during the 70’s – 80’s made a deal with the USSR for steel to supply their automobile production, resulting in cars that rust more readily than their competitors. Hopefully any historians in the audience will be able to verify or refute the accuracy of the rumor, but as anyone who’s ever owned an Italian car knows, they rust like no others. I don’t even think that a Jag could rust faster, and that’s saying something.

Meaning that 33 years on, mother nature has had her say in the matter, and the results aren’t pretty. The expert’s assessment is that this is no big deal and pretty common and far from the worse they’ve seen, and I’m comforted by the fact that they know their way around a pair of tin snips and welding machines. Blindfolded.

E.g. “The car is pretty well as I expected, PLEASE don’t feel in any way downhearted at the seeming extent of the metal repair work………….this is very much the norm.”

“First few pics show the stripping completed (including the ‘detail’ stripping of the body suages, glass reveals, rain gutters and all of the other difficult areas).”

TL37QP TL36QP

 

“As you can see I have begun the metalwork on the most complicated areas…….the lower front wing/sill structure and having cut away the corrosion on the left side we found the lower A panel support had rusted out also, so removed a larger section of the front wing to enable access to cut the rust out and repair properly. I have also drilled a hole in the support panel so that we can fully protect it with a cavity wax at the end of the job. Finally new sections made for the outer panelwork (sill and lower front wing) and welded in.
Next stage is to do the same on the right side.”

 

TL43QP TL44QP TL45QP TL46QP TL47QP

 

Excellent work. I’m looking forward to seeing how this continues.

Problems

Most of the body stripping went without incident and didn’t take long at all. Until the shop got to the front passenger door…

“We have come across an issue with the front right door……..it’s had some significant damage in the past and I wondered if it might be worth you asking Mr NNN what his plans are with the spare doors he has stored with me – the front right is straight and sound, though does require a small amount of welding to the outer skin (in rust terms it is much the same as yours); I’m not terribly happy with re-repairing your existing door as it has a considerable depth of filler (bondo) in it at the moment – see pics – and although we do use shaping filler I really don’t like using it in that sort of quantity. Let me know your thoughts.”

TL39QP

TL38QP

 

Thankfully, Mr. NNN was very generous and offered to sell me his door at a mutually agreeable price.

Thus the work continues.

 

Bare Metal Respray

The car was sold to me as a “rolling restoration”, i.e. fully drivable but needing work to bring it back to pristine condition.

Sylvia (the car) had been well taken care of mechanically and has a documented history going back over 20 years, but the interior had started coming undone and rust had reared it’s ugly head at a few spots on the body.

I found a guy who did wonders with the interior, basically disassembling both front seats and re-sewing them with new reinforcing tape, using the original holes. He’s currently re-covering two steering wheels for me, when done they’ll be better than brand new.

The remaining issue is the paint. To be frank, the paint was showing it’s age when I bought it, and while a good wash and polish with Autoglym helped a lot, 2 years on there isn’t a whole lot more that can be done to bring out any kind of shine. More importantly to me, especially living in a wet winter climate, is the rust areas that have grown significantly since I bought it. She’s parked in an indoor heated garage, I can only imagine what would have happened  parked out on the street… Lastly, the BPO (before previous owner) had an engine fire (carb backfired and spit up gasoline that ignited under the hood, luckily nothing serious was damaged), and the hood (bonnet) repaint really didn’t match the rest of the car. It had also started showing cracks (probably wrong kind of paint on top of another type).

The only way to properly deal with these issues is to strip the car down completely to the bare metal, cut out the rust and replace with new, clean steel, straighten all panels, prime and paint. Luckily there happens to be a place that specializes in this kind of work and has already done 4 other Quattroporte IIIs, meaning they know all the ins and outs and details and what to expect (and what not to break, because it can’t be replaced!).

So this past Easter I drove the car down to said shop, had a very nice chat with the owner and went through the entire car, and am now practicing patience as best I can. The first pictures of the work arrived today, I thought I’d share some of them here.

QP3 front
QP3 front
QP3 rear
QP3 rear
QP3 front stripped
QP3 front sans chrome & bumper
QP3 rear stripped
QP3 rear without bumper, lights and badges